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An earthmoving machine cat caterpillar yellow grader in the mining and earthmoving industry that A1 Hydraulic Engineering service and reseal and manufacture and reman and remanufacture hydraulic cylinders with electronic monitoring and service system

Will This Earthmoving Trend Take Off?

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Ever wondered how you could enhance your machine’s performance and streamline your operations? Well, here’s the trend that’s growing with earthmoving machine manufacturers:  Electronic Machine Monitoring. In a nutshell, electronic monitoring allows you to keep a close eye on your machines in real time. You can use this technology the right way and change the way you operate, forever.  Or, will it end up like the app on your phone that’s rarely used but you know it does more stuff?    Imagine having the power to monitor fuel efficiency, track usage patterns, and even receive maintenance alerts, conveniently sent to your office or smartphone. It’s like having your own personal assistant. Now, you might be wondering, “Why should I look into machines with electronic monitoring?”  Game-Changer For Earthmoving Here’s why it can be a game-changer for earthmoving companies just like yours:  1. Earthmoving Efficiency: Know exactly how your machines are performing on the field. Find out the areas where you can better improve productivity, including the selection of attachment over another machine. 2. Maintenance Management: Never miss a beat by getting instant alerts about needed maintenance. Stay ahead of potential issues, minimise downtime and eliminate machine neglect.  3. Cost Efficiency: Monitor fuel usage and machine productivity. Get the extra help to cut down on operational costs and increase your overall profitability. 4. Safety Mindset : Monitor operator behavior and how the machine is treated. Build a safe working environment for your company.  5. Information In Real Time: Get all the data you need in real time. Manage your machines with ease. Improve your job site decision making. What It Means For You  At A1 Hydraulic Engineering, we understand the challenges faced by earthmoving companies. Whether you have an electronic monitoring feature in your machines or not, proper machine care should be your priority.  And the hydraulic cylinders are no exception. When your machine’s hydraulic cylinders are it top condition then your not going to get the unnecessary loss of energy that happens by decreasing efficiency. And with rising energy costs, having a mind set for machine care is as great company culture trait. For all your hydraulic cylinder enquiries and servicing call us on 07 3800 8721 and a friendly team member will help you get the the best solution. GET YOUR FREE QUOTE NOW Written by The A1HE Team Date: 27.10.2023

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What You Should Know About Hydraulic Cylinder Seals

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Hydraulic cylinder seals deteriorate over time due to many factors, and knowing the most common reasons behind this deterioration is vital for maintaining the performance and longevity of any hydraulic cylinder and the hydraulic system to your machine. Factors that contribute to seal deterioration include: environmental conditions, pressures, temperature exposure, and sealing materials. When a hydraulic cylinder is showing first signs of seal deterioration, such as leaks and loss of efficiency, then the best thing is to start planning to have it resealed. It is not uncommon for operators to ‘push’ the machine further and to work it longer – and even ignoring any signs altogether! Ways Hydraulic seals can deteriorate and fail 1. Extrusion: This occurs when high pressure forces the seal material to deform or extrude into gaps or clearances in the cylinder, compromising its integrity and sealing performance. 2. Compression Set: Over time, seals may lose their ability to return to their original shape after being compressed, ending up permanently deformed and loss of effectiveness. 3. Hardening and Cracking: Exposure to heat or extreme temperature, chemicals, or UV exposure can cause the seals to harden and become brittle, eventually leading to cracking or breakage. 4. Swelling: Some hydraulic fluids may cause seals to swell or expand, affecting its housing fit and sealing ability. 5. Contamination: Normal wear from repetitive motion is accelerated when contaminants, such as dust or abrasive particles, enter the hydraulic system and come into contact with the seals. When a hydraulic cylinder is showing first signs of seal deterioration, such as leaks and loss of efficiency, then the best thing is to start planning to have it resealed. Why You Shouldn’t Neglect These Signs Taking lightly any signs of hydraulic cylinder seal deterioration can have serious consequences. When seals start to deteriorate, they aren’t doing what their functions are for: sealing, guiding, wiping, and protecting. Leaking and bypassing seals leads to poor efficiency and the high risk of damage to the hydraulic system. The final result of neglect can be an expensive catastrophic failure to the hydraulic cylinder and system. The best solution for hydraulic cylinder seal deterioration is to get it serviced. Inspect seals often for signs of leakage or damage. Seals must be replaced at the first sign of deterioration to prevent more problems. Use only high-quality seals that’s specific for the hydraulic system and following proper maintenance and operating practices, such as keeping hydraulic fluid clean and within recommended temperature and pressure limits, can help extend the life of seals.   What To Do Next For all your hydraulic cylinder enquiries and servicing call us on 07 3800 8721 and a friendly team member will help you get the the best solution. GET YOUR FREE QUOTE NOW Written by The A1HE Team Date: 5.10.2023

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